How To Remove A Broken Drill Bit Safely

The most important thing about drilling a hole is ensuring that the material you’re working with still has structural integrity. If your drill bit breaks before you finish, don’t panic.

There are a few methods to remove a broken drill bit safely and without further damage. You can use any of the strategies just according to your convenience and budget. 

Check out some affordable drill bit extractors.

But in this article, we will share the most common and easiest method to remove a broken drill bit. You can also consider it as one of the professional methods. 

Broken drill bits stuck in the drill can be easily removed by using a screw extractor. This tool is specially designed for this purpose. So using it to remove a broken drill bit is a pretty safe and proper process.

So without further delay, let’s start the process, which will let you know how you can remove a broken drill bit safely.

REMOVE A BROKEN DRILL BIT WITH EXTRACTOR

Screw extractors are left-handed drill bit that is used to remove broken bits from tight spots. The screw extractor works by rotating counterclockwise and will either allow you to unscrew the fractured piece using just your fingers. Or, if it’s too stuck in place for this method, the force can be applied with pliers while still holding onto the tool’s handle.

To remove a broken drill bit with a screw extractor. It would be best if you use some essential tools. That will help you to accomplish the task efficiently and without any hassle. Make sure to collect all these tools before beginning the process.

REQUIRED TOOLS

  • Safety materials (goggles and gloves)
  • Diamond file
  • Centre punch that has a smaller tip than a broken drill bit
  • Hammer
  • Cordless drill
  • Drill bit with a smaller diameter than a broken bit
  • Tapping fluid
  • Wrench

HOW TO REMOVE A BROKEN CARBIDE DRILL BIT | PROCEDURE

After collecting all the necessary tools. Now it’s time to begin the process to remove a broken drill bit safely.

We have divided the process into more straightforward and small steps. So you can quickly get every point.

STEP 1: In the first step to removing a broken drill bit, we must first recommend you to put all your safety equipment in. So you will be safe and secure from any sudden mishap, and this will protect your body parts from hurting.

STEP 2: You need to start with a flat surface when using an extractor, and most drill bits break with jagged edges. To make sure your characters are smooth before you use the extractor.

Use either a diamond rasp or angle grinder, create a perpendicular of an end face on the broken bit.

File down any rough spots until it is flush against its shaft for both pieces to be mounted into each other securely during reassembly.

STEP 3: To repair a broken bit easier, align the center punch with the centimeter-mark on your ruler. When you strike it with a hammer to create an indentation for drilling into.

Take note of how far out from where you are that this is located. This will be key in lining up holes when putting pieces back together later.

STEP 4: To extract a broken drill bit, you’ll need to find an even more challenging and more minor diameter bit. 

Please attach it to your drill of choice, which should have enough power at high speed for the job. Lubricate the new bits with cutting or tapping fluid before drilling into its target.

STEP 5: Align the broken drill bit so that it is facing up and then make a small divot in the center of its top. Put your hand firmly on one side while putting the other palm over where you will be striking with your hammer to create an indentation at both ends for easier removal later. 

Firmly strike down through this hole, focusing as much force into drilling out from beneath anything obstructing what would have been a clean break near our intended target: breaking free bits.

STEP 6: Start with a low-speed drill and slowly work your way up to the right place. Don’t be afraid of breaking bits, and they are designed for that.

Make sure you’re drilling as far as 1/4″ in length. So if it breaks, there’s still an opportunity left, or go ahead and break some more don’t make them too deep into the piece, making removal impossible.

STEP 7: Place the screw extractor into the broken bit hole and twist counterclockwise as far as you can. Apply moderate pressure with your finger, taking care not to over-tighten it. 

Once you feel like turning any further will be too difficult, switch out a wrench that is close in size for leverage.

STEP 8: Continue turning the broken drill bit counterclockwise. You can attempt to remove it entirely with a screw extractor or if you want.

Switch over and use locking pliers once enough of the material has been unscrewed from your workpiece.

That’s it. By following all the steps mentioned earlier, you can easily remove a broken drill bit safely without hurting yourself or the material where the drill bit was stuck.

BEST DRILL BIT EXTRACTOR | PRODUCT REVIEWS

Pros
  • Multi-purpose
  • Extremely versatile
  • 20 pieces
  • High hardness
  • Inexpensive
Cons
  • It can be affected by using in a hammer drill mode.

KEY FEATURES

Imagine not having to worry about a stripped screw again. The Werkzeug Screw Extractor Kit is the perfect solution for removing any damaged screws in just one step. Included are two extension bit holders.

This means you can remove bolts and screws without converting or adjusting your chuck. This kit includes 20 high-quality steel 4341 extractors that fit all shapes and sizes with ten different-sized heads.

So there will be an extractor compatible with whatever bolt comes up next on your project list. Keep this set handy – it’ll come in the super clutch when you’re fixing something around the house tomorrow morning.

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Pros
  • Highly durable
  • Extremely strong
  • Comes in different sizes
  • Quality material
  • Easy organization
Cons
  • Sometimes bits snapped

KEY FEATURES

The NEIKO Screw extractors are made from high-speed steel with spiral flutes to increase grip as torque is applied. The screw sizes range from 5/64″” all the way up to 19/64″”, and #1,#2,#3,#4, or #5 matching alloy extractor bits.

That straightens any stripped screws you may have. Screws are taken out quickly without breaking your drill bit’s tip by simply using a right-handed drill bit in the left hand when drilling into broken fittings for an effective extraction process that will not damage other metal around it.

Pros
  • User-friendly
  • Highly durable
  • Standard quality
  • Modern tool
  • 2-in-1 function
Cons
  • The extractor side can get stripped due to heat

KEY FEATURES

The best thing about this screw extractor set is that it works with any drill and any size nail, but there’s much more to explore. You’ll never have a problem removing screws again thanks to these remarkable tools.

The “EZ” screwdriver is the tool to have on hand for any do-it-yourselfer. For those of you who are new, let me tell you what this does. Do you see a stripped or broken screw? No problem; grab your EZ out and unscrew it in no time at all.

This screw remover can be used to remove any damaged screws. It is made out of high-quality, durable material. The kit includes one HSS 4341# wrench, which has a hardness of 63 hrc, making the tool very resilient under heavy use or removing stubborn bolts from tight spaces where other devices might not work efficiently.

Pros
  • Easy to use
  • Easy to store
  • Carrying case included
  • Highly durable
  • Inexpensive
Cons
  • Bits that fall out of the matter is opened upside down

KEY FEATURES

The ABN screw and bolt extraction tool kit is a must-have for any household. It includes 25 pieces of various sizes to fit most bolts, screws, or studs broken off in hardwood flooring or another surface.

The head has been sunken down too far into the hole, and the kits also include an easy-grip handle with non-slip rubber grips and metal construction. All these features make it easier on your hands when taking out stubborn fasteners while reducing strain on your arm muscles due to its lightweight design.

For ultimate strength and maximum torque, the high-speed steel drill bits with polished finish have extractor pins made from chrome-vanadium steel. 

The sturdy #45 steel is constructed with the drilling guides. The black oxidized resist corrosion.

Pros
  • 11 pieces
  • Easy to store
  • Comes in a carrying case
  • High-quality material
  • Aggressive power
Cons
  • The handle/manipulator is challenging to get right.

KEY FEATURES

Drills and extractors are made from chrome vanadium steel to provide the highest level of hardness. The size of the extractor is etched on the case so you know which drill bits should be used for threads that have a specific diameter. 

There’sThere’s an aggressive left-handed spiral flute design, as well as right-handed spirals to help with gripping power when extracting screws or drilling into bolts and fasteners.

These tools can also remove damaged, rusted, stripped screws more quickly than average screwdrivers because they deliver increased grip due to their unique spiral designs. They’reThey’re perfect if your old metal water tap has been glued shut by rusting over time.

FREQUENTLY ASKED QUESTIONS

Q: How do you get a broken drill bit out of the wall?

A: Cracked drill bits are no match for a chisel. Place the end of your tool against the broken edge and hammer it with all you’ve got to break off any jagged pieces from the tip, too.

Once that’s done, use something like sandpaper or an emery board to get rid of anything rough left on top until you’re able to create as flat a surface as possible- just in time before those pesky mistakes show up again.

Q: Why did my drill bit break?


A: The drill bits are mostly broken down into two reasons: radial force or torque. The first way is deflected breakage; the end of the flute will be where it breaks off at. 

However, larger torques and forces such as twists can cause twisted breakages, which usually happen between both ends of the Fitbit’s length instead of just one side breaking apart like before.

Q: Can you drill out a broken drill bit?


A: Place the end of a center punch centered on the broken bit. Tap it with a hammer to create small divots at its base that will relieve pressure and allow you to insert drill bits up into the area that needs repair. 

Insert your first drill bit slowly, creating 1/2 inch worth of holes below where you are drilling for them not to break their way through from underneath when they hit metal or anything else beneath it during this process.

Q: How do you stop a drill bit from breaking?

A: Drilling is a critical step in the PCB process. It’sIt’s essential to consider what you’re drilling on and how deep it needs to be drilled through before deciding which bit should do the job best. Some of these considerations include surface hardness (diamond or glass), material thickness, drill speed, web size for small holes (<6mm) vs. large chip pockets (>10mm).

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